Precision Delivery for a Live Healthcare Construction Environment

In modern healthcare construction, safety, coordination, and programme certainty are non-negotiable. Roofing and decking installations must be delivered with absolute precision, often within constrained timeframes and sensitive operational environments.

A recent project at Spire Wellesley Hospital in Southend-on-Sea demonstrates how Concrete Structures & Floors (Concrete SF) continues to deliver high-quality, time-critical structural solutions through expert planning, seamless coordination, and disciplined on-site execution.

Working in partnership with Fullpen Fabrications and Roskerry, Concrete SF completed the supply and installation of safety netting and TATA RoofDek D100 steel decking—covering 220 m²—in a single working day, with zero disruption and no delays.

Project Overview

Customer: Fullpen Fabrications / Roskerry
Main Client: Spire Wellesley Hospital
Location: Southend-on-Sea, Essex
Scope of Works:

• Supply and installation of safety netting
• Installation of TATA RoofDek D100 steel decking
• Total coverage: 220 m²

Programme:

• All works completed within one day

Site Conditions:

• Exceptionally well-managed
• Clear working area
• No trade congestion
• Full readiness upon arrival

A Well-Coordinated Project from Start to Finish

Unlike many fast-track construction projects, this scheme presented no operational challenges—a testament to the professionalism and planning of Roskerry’s site management team.

From the moment Concrete SF arrived on site, all prerequisites had been met:

• Access routes were clear
• Structural supports were ready
• No conflicting trades were present
• Site safety procedures were fully in place

This level of preparation allowed Concrete SF’s specialist teams to focus exclusively on safe, accurate, and efficient installation, maximising productivity and eliminating unnecessary downtime.

Why TATA RoofDek D100 Was the Right Specification

For hospital and healthcare environments, structural roofing systems must deliver strength, durability, and compliance without compromising installation efficiency.

Key Advantages of TATA RoofDek D100

High Load Capacity
The D100 profile offers excellent spanning capability, making it ideal for roof structures where performance and stability are critical.

Speed of Installation
Designed for rapid fixing, RoofDek D100 enables large areas to be covered efficiently—essential for short programme windows.

Compatibility with Safety Systems
The profile integrates seamlessly with temporary safety netting, supporting safe working at height during installation.

Proven UK Compliance
TATA RoofDek systems are widely specified across the UK construction sector, meeting relevant structural and fire performance requirements.

For the Spire Wellesley Hospital project, RoofDek D100 provided the ideal balance between structural performance and installation speed.

Safety Netting: A Critical Component of the Scope

Safety is paramount on any construction site—but especially on projects associated with healthcare facilities, where risk management standards are exceptionally high.

Concrete SF supplied and installed safety netting as part of the overall works, ensuring:

• Full protection for operatives working at height
• Compliance with UK health and safety regulations
• A controlled, low-risk installation environment

By integrating safety netting installation into the same programme as the steel decking works, Concrete SF delivered a fully compliant and coordinated solution—eliminating the need for additional trades or return visits.

Seamless On-Site Execution

Thanks to the proactive management by Roskerry, the site environment allowed for uninterrupted workflow. This resulted in:

• Zero waiting time between tasks
• No re-sequencing of works
• No clashes with other contractors
• A clean and efficient installation process

Concrete SF’s experienced operatives completed the full scope—220 m² of RoofDek D100 and associated safety netting—in a single day, meeting programme requirements without compromise.

This outcome highlights the value of early coordination and disciplined site management, where every party understands their role and delivers accordingly.

The Importance of Specialist Supply & Installation

Projects like this reinforce why specialist contractors are essential for structural decking and safety systems.

Concrete SF provides:

• Specialist knowledge of steel decking profiles
• Correct fixing methods aligned with manufacturer guidance
• Integrated safety solutions
• Experienced installation teams accustomed to live environments

By working directly with steel fabricators and main contractors, Concrete SF ensures that design intent is executed accurately on site, reducing risk and improving build certainty.

Healthcare Construction: Zero Margin for Error

Hospitals demand higher standards than most commercial or industrial environments. Even when works are carried out on new-build or extension areas, expectations around:

• Safety
• Quality
• Cleanliness
• Programme reliability

…remain uncompromising.

This project at Spire Wellesley Hospital exemplifies how well-planned structural works can be completed efficiently without disruption, setting a benchmark for future healthcare construction schemes.

Collaboration That Delivers Results

The success of this project was driven by strong collaboration between all parties:

• Fullpen Fabrications – effective coordination and steelwork readiness
• Roskerry – exemplary site management and planning
• Concrete Structures & Floors – specialist execution and delivery

When each stakeholder fulfils their role, projects move from planning to completion smoothly, safely, and on time.

A Model Project for Fast-Track Roofing Works

Although the project carried no significant challenges, it stands out as a model example of best practice in:

• Pre-site planning
• Trade coordination
• Safety compliance
• Rapid installation

Completing all works in a single day demonstrates what is achievable when experience, preparation, and specialist expertise align.

Concrete Structures & Floors: Proven Performance Across the UK

Concrete SF continues to support contractors, fabricators, and developers across the UK with:

• Steel decking installation
• Safety netting systems
• Composite floor solutions
• Fast-track structural packages

From healthcare and education to industrial and commercial developments, Concrete SF delivers reliable, high-quality outcomes—even on the tightest programmes.

Conclusion

The Spire Wellesley Hospital project in Southend-on-Sea demonstrates how efficient planning, specialist expertise, and strong collaboration result in flawless execution.

With 220 m² of TATA RoofDek D100 and safety netting installed in a single day, Concrete Structures & Floors once again proved its capability to deliver safe, compliant, and time-critical structural solutions for demanding environments.

For contractors seeking certainty, speed, and quality in steel decking and safety installations, Concrete SF remains a trusted partner across the UK.